This book is intended to provide guidelines and behind-the-scenes background to system and transformer engineers for the design and manufacturing of transformers and inductors of high reliability. There are many applications in which high reliability is a byword, such as manned space vehicles, spacecraft, satellites, flight controls systems, missiles, and surveillance drones. Reliability is mandatory because of the high cost of component failure. Pursuing reliability in the manufacturing of transformers and inductors primarily involves attention to detail, coupled with close control in all phases of manufacturing.

The main goal of this book is to provide a comprehensive guide for every aspect of producing a high reliability magnetic component, from choosing the raw materials and construction techniques to in-process inspection, end item testing, and quality assurance recommendation.

Table of Contents

Chapter I Transformer and Inductor Design Philosophy
Chapter II Magnetic Materials
Chapter III Magnetic Cores
Chapter IV Window Utilization, Magnet Wire and Insulation
Chapter V Coil Winding Layer, Foil, and Toroidal
Chapter VI Soldering and Magnet Wire Termination
Chapter VII Packing, Enclosures, Mounts and Headers
Chapter VIII Polymeric Impregnates, Embedment and Adhesives
Chapter IX High Voltage Design Guidelines
Chapter X Testing, Evaluation and Quality Assurance (QA)